The number of sensors collecting information about our behavior and surroundings is increasing in the current context. They range from the gyroscope in our mobile phones, which helps to display images in the correct orientation, to motion sensors that turn on lights in some spaces. Industrial spaces are not the exception; more and more companies are adding sensors to their production processes. In this article, you will learn some benefits of sensorization for your factory.
Real-time comprehensive overview
You can access information about your production status as specific as room or machine temperature, which helps you to make better decisions on time. Enabling communication between machines and the enterprise´s digital ecosystem makes it easier to access reliable information.
Data-driven decision making
With data collected and stored, business leaders can analyze the historical records looking trends, and create work plans based on databased previsions. It helps increase the chances of success and improves efficiency reducing cost derivated from mistakes.
Preventive maintenance
Moving from corrective to preventive maintenance is a milestone for any company. But how does it work? It consists of scheduling maintenance when it makes more sense for the company. You can analyze the wear of spare parts, expenses, compliance requirements, etc. Collect all that data directly from machines and analyze it to determine the best time to do maintenance. This way, you reduce the impact of production stops.
Quality assurance
Another benefit of sensorization is that you can monitor the performance of machines and environmental conditions, such as humidity and temperature, to check they meet quality requirements. It enables a more reliable quality assurance process because the information comes directly from the machines. This way, you can tell apart the causes of any abnormality in final products.
Compliance friendly
Monitoring the performance of machines and environmental conditions is crucial to guarantee a compliance-friendly operation at your factory. By doing this, you can report confidently to authorities and control organisms.
Safer workplaces
Providing a safe workplace is a challenge for most companies, especially for those with employees working on high-risk or middle-risk tasks. In this matter, sensorization can help them to know if workplace conditions are safe for employees. Besides cutting down the number of accidents, it enables companies to be more efficient.
Product performance and after-sales services
Collect information from sensors installed in your products even after sales. This way, you will offer more customized after-sales service and learn how to improve your product performance.
How to get started? Where centralize all data collected?
With the perks of sensorization becoming more popular, more companies are interested in learning how to get started.
Here are some pieces of advice:
Determine how many sensors you need. You can define criteria based on what data is appropriate for your business and production model. With that task completed, move forward, and determine how to process data and where to store it.
In this sense, we recommend DataGate, a Data Hub + AI, that allows you to collect and store all the data generated in the machines with multiple benefits like process simplification and the suppression of the unavailability window. If you want to learn more about this tool, contact us, and we will help you make the intelligent sensorization of your company a reality.